Four-axis musical instrument handle machining center
It is widely used in machinery manufacturing and scientific research institutes, wind power generation, musical instruments, moulds, woodworking and other fields in the mould industry, metal parts processing industry, musical instruments industry.
Key words: mold processing center丨numerical control machine tool丨gantry processing center丨five-axis processing center丨musical instrument processing center
Classification:
Product Message
Product Details
In order to obtain a high degree of productivity in the production site of mass production workpiece processing, a high-speed four-axis double-head double-station woodworking machining center "RK-2504-2Z-8T" with double spindles, double tool magazine and simultaneous processing of duplex parts is designed ".
The spindle driven by a high-power built-in motor with a short-term output of 8.5kW(25) can reach a maximum torque of 30N · m and a maximum rotation speed of 24000min-1 (rpm), thus realizing heavy cutting of non-ferrous metals such as copper and aluminum in the low-speed area and high-speed cutting of non-metallic metals such as wood, plastic and industrial products in the high-speed area. Not only the X and Y axes are the feed structure that uses a servo motor to directly connect the ball screw to rotate, but also the previously used balance drop is removed from the Z axis, and a linear guide rail and ball screw with high response ability are adopted to realize a fast forward speed of 20 m/min and greatly improve the roundness. By using the strategy of simultaneous processing of duplex parts, the production efficiency is greatly improved.
This machine is suitable for small batch, rapid replacement of fixtures, high efficiency, high consistency, relatively complex workpiece processing!
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processing flow]
It takes about 9 minutes, and the output of about 130 units in 10 hours a day can be achieved by using double spindle and double station.
This is for relatively complex workpiece output, if there is a simple point of the product, the output will be increased.
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machine features]
· Overall welding body, annealing and aging treatment, precision grinding machine track processing, to ensure mechanical accuracy;
· Semi-closed cover, equipped with slag collection box, to ensure that the processing site is clean and tidy;
· Integrated motion control cabinet, computer and control box integrated operation, convenient and fast;
· X, Y, Z three-axis imported high-precision rectangular linear guide, super load bearing capacity, fast displacement and high positioning accuracy;
· The A- axis adopts high-precision transmission system imported from Germany, which has faster positioning speed, higher position accuracy and maximum power output.
·X. Y.Z axis adopts high-precision grinding ball screw pair, pre-tightening nut, high transmission accuracy, can ensure that the mechanical error is small for a long time;
· German R W high precision coupling, at high speed, high torque, no slip;
· High-precision, high-sensitivity automatic tool instrument, to ensure that the tool length of automatic compensation, to ensure the accuracy of processing;
· Humanized control handwheel, easy to operate;
· Bed independent lubrication system design, to ensure that the moving parts durable;
Taiwan's new generation of high-speed high-precision multi-axis motion controller, smooth operation, high precision;
Internal circulation water-cooled spindle device to ensure long-term continuous operation of the machine tool;
· High-power, high-speed water-cooled spindle, precision BT30 tool holder, high precision, small deflection;
· Configuration of special water cooler, fully sealed. Dust and other debris can not enter the cooling cycle system, durable;
All processed parts are heat treated and processed by high-precision grinding, with high precision and no deformation;
The control cabinet adopts a fully sealed device, dust and water vapor are completely isolated, and the computer system and circuit parts are kept dry and free of dust, which is durable;
· Water circulation through multi-stage filtration, keep no impurities in the cooling water
· Open software interface, compatible with MaterCAM, ArtCAM, Cimation, Pro-E, UG, AutoCAD, carved and other design software, simple operation, wide application;
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technical parameters]
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Model |
HF-V2504-S-8T (two-spindle four-axis machine) |
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X, Y, Z axis travel |
1500X350X350mm |
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Spindle power |
5500W*2 |
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Power consumption (without spindle) |
2500W |
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Maximum idle speed |
30 m/min |
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Maximum processing speed |
20 m/min |
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Resolution |
0．005mm |
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A- axis rotation angle |
± 180 ° This is a servo splitter, which provides 180 ° rotation angle function. This is a duplex part, which is used for double stations, independent servo control for each station and double servo system. |
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A- axis maximum speed |
72°/sec(3000rpm) |
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X.Y.Z axis repeat positioning accuracy |
0．01mm |
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Maximum torque |
200Nm |
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Mechanical accuracy |
XY perpendicularity 0.02 ZX perpendicularity 0.02 plane parallelism 0.02 |
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A- axis positioning accuracy |
±0.001° |
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Operating environment |
Temperature -5~45 |
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Guide rail |
Taiwan Silver Class H Track |
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screw rod |
Taiwan TBI ball industrial C3 grade screw |
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Control mode |
AC servo motor |
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Control System |
Taiwan New Generation Multi-axis Control System |
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spindle head |
Taiwan production spindle |
|
Model: |
BT30-120-T (Dry Environment Processing) |
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With spindle/chuck |
BT30 shank, ER25 chuck: 3, 4, 6, 12, 16, 20 |
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Tool magazine configuration |
8 knives servo double tool magazine (patented product) tool change time 6 seconds |
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vacuuming configuration |
Negative pressure type lower suction system |
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Dust blowing configuration |
Copper tube adjustable four-way dust blowing system |
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Interface Interface |
TCP/IP&RS232 |
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Spindle Revolutions |
3000~24000rpm |
|
Vacuum pump |
JOYSUN X-63 air-cooled optional (German shell vacuum pump) |
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Overall transport weight |
5800kg |
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Machine control voltage |
380V self-contained voltage stabilizing system |
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After years of precipitation and accumulation, Ruikong has successively developed three series of CNC musical instrument machining center, CNC metal machining center, and CNC woodworking machining center with dozens of professional CNC products, including various three-axis, four-axis, and five-axis CNC machine tools. It is widely used in different fields such as machinery manufacturing, scientific research institutes, wind power generation, musical instruments, molds, and woodworking, at present in the mold industry, metal parts processing industry, musical instrument industry has a loyal customer base, products sold at home and abroad.
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E-mail:15365488238@163.com
Address: Baipu Industrial Park, Rugao City, Nantong City, Jiangsu Province
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